By David Wethe
May 8 (Bloomberg) -- BP Plc said gas hydrates like ice crystals formed inside the steel chamber it’s trying to use to capture leaking oil from a Gulf of Mexico well, forcing the company to move the structure aside while working on ways to stanch the flow of crude.
The hydrates clogged the 40-foot-tall containment system, which was designed to funnel oil to an overhead drillship, Doug Suttles, BP’s chief operating officer for exploration and production, said today at a press conference in Robert, Louisiana. He said BP placed the chamber on the seafloor, about 200 meters (656 feet) away from the well’s biggest leak, and will evaluate ways to prevent hydrate slushes from forming.
“I wouldn’t say it’s failed yet,” Suttles said. BP expected to deal with hydrates forming in the pipe above the containment system, which would have been broken up by sending warm water through an insulating layer, he said.
The containment system was London-based BP’s best hope for slowing the leak while the company drills a relief well aimed at relieving pressure so the flow of oil from 5,000 feet beneath the Gulf’s surface can be stopped altogether. BP has 20 experts studying the possibility of injecting pieces of rubber into the well, called a “junk shot,” to stop up the pipe.
“We continue to look to see if that’s going to be a viable option,” Suttles said. He said the company wants to ensure the junk shot doesn’t make the leak worse.
Meanwhile, BP over the next 48 hours will consider ways to prevent the containment dome from clogging, such as applying heat. Hydrate gases crystallize like ice in the cold waters and high pressure deep beneath the ocean’s surface. BP engineers thought the opening atop the dome was large enough that it wouldn’t clog with hydrates, Suttles said.
BP expected the containment system, a rectangular structure with a pyramid-shaped dome on top, to capture as much as 85 percent of the flow of oil. He said the relief well is “ahead of plan,” having reached a depth of 9,000 feet.
The leaking well, called Macondo, began spewing an estimated 5,000 barrels of oil a day into the Gulf after an April 20 explosion on Transocean Ltd.’s Deepwater Horizon rig.
The explosion and fire aboard the rig, which BP leased from Geneva-based Transocean, killed 11 workers. A bubble of methane gas that shot up the drill column and burst through several seals and barriers caused the blast, the Associated Press reported late yesterday, citing interviews with rig workers obtained by a California engineering professor.
Suttles declined to comment on the report. The U.S. Coast Guard and the U.S. Minerals Management Service will begin an investigation May 11 to identify the factors leading to the incident, according to a government statement issued today.
The Minerals Management Service, overseer of offshore drilling, completed inspections of all deepwater drilling rigs operating in the Gulf without identifying hazards, regional director Lars Herbst said at a press conference yesterday.
Inspectors checked test records of blowout preventers, an assembly of valves atop wells on the seafloor. The blowout preventer on the BP well failed to stop a mixture of oil and gas from ejecting unexpectedly and igniting the rig, according to Suttles. Houston-based Cameron International Corp. supplied the blowout preventer for the Deepwater Horizon.
Besides possibly injecting rubber cuttings into the well, engineers are considering installing a second blowout preventer atop the first, Suttles said.
To contact the reporter on this story: David Wethe in Houston at dwethe@bloomberg.net
Last Updated: May 8, 2010 16:24 EDT
By Bettina Boxall and Louis Sahagun, Los Angeles Times
Crews were expected to spend much of the weekend assembling a mile-long pipe system leading to an underwater containment dome that by Monday could start catching the oil spilling into the Gulf of Mexico in a swirl of contamination.
The metal containment device, which resembles a 4-story, boxy version of the "Wizard of Oz" Tin Man, was being lowered gently Friday into position over the main leak feeding the Deepwater Horizon oil spill.
Placing the dome is the first step in a laborious process that could easily go awry. "This is going to take a few days … and it may or may not work," said Coast Guard Rear Adm. Mary Landry.
If it does work, the dome won't shut down the fountain of crude spurting from a broken pipe on the muddy gulf floor. "This is not the final solution," Landry said. But it could capture most of the oil and funnel it 5,000 feet upward to a waiting ship.
While BP moves ahead with the containment strategy, the company is also plotting how to plug the blown-out wellhead that has spewed an estimated 3 million gallons of oil since a deadly April 20 explosion on the Deepwater Horizon offshore rig.
"We're going to continue to look for every option we can find," BP Chief Operating Officer Doug Suttles said.
The company has flown in 20 experts from around the world and is even reviewing suggestions from a public call-in line.
Suttles said BP has discarded some ideas for stopping the oil gusher and is now evaluating two other options. One would involve installing a new blowout preventer device over the one that failed.
The other strategy would be as simple as stuffing the broken preventer with rubber cuttings, rather like stopping up a toilet.
A company spokesman declined to comment Friday night on an Associated Press report that said rig workers have told BP investigators that the blowout was triggered by a bubble of methane gas that escaped from the well and shot up the drill column.
According to the AP, company interviews with the rig crew indicate that as workers released pressure from the drilling column and introduced heat to set the cement seal around the wellhead, a chemical reaction created a gas bubble and the cement around the pipe destabilized.
Industry experts have said that natural gas mixed with oil may have leaked up the long drilling pipe, expanding as it rose and then exploding with a spark at the surface.
Good weather in recent days has allowed cleanup teams to continue to skim and burn oil on the water's surface. "We are very thankful for the weather," Landry said. Crews have conducted at least four separate burns, sending billowing black clouds of smoke toward the gulf sky and consuming more than 7,000 barrels of oil. Planes dropped more dispersants to break up floating oil.
With the amoeba-like oil slick hovering just off the Louisiana coast and washing up on some barrier islands, Louisiana politicians have complained that not enough booms have been laid to protect their shores. BP officials said more than 150 miles of booms have been deployed where oil is most likely to wash ashore.
"Everyone would like to be able to boom everything. That's not possible," Suttles said.
In other developments, a spokesman for the U.S. Minerals Management Service said 30 deep-water rigs in the gulf have been inspected since the Horizon explosion and the agency has found no cause for concern.
The National Oceanic and Atmospheric Administration enlarged the boundaries of its no-fishing zone in federal waters to reflect the growing spill and extended the restrictions to May 17. But the agency said the vast majority of gulf waters remain unaffected by the disaster.
The slick, at times eerily beautiful as it creeps across the gulf in a shifting pattern of mustard and rust, moved west Friday and continued to threaten the shores of the Mississippi Delta, Breton Sound and Chandeleur Sound, according to NOAA.
Three teams were sent to inspect the Chandeleur Islands, where a sheen of oil has washed up, potentially contaminating parts of the second-oldest wildlife refuge in the national system.
"It's breaking my heart, and the smell of this water is making me nauseous," said Linda St. Martin, a Sierra Club policy consultant, as she bobbed in a boat near the barrier chain, a nesting spot for thousands of brown pelicans.
Oil first made landfall on the crescent-shaped chain Wednesday. By Friday morning, the effects were evident in lapping oil and a distinct lack of birds, said Capt. Mark Stebly, a fishing guide who has lived on one of the islands for 25 years.
The refuge is a breeding ground for thousands of birds, including brown pelicans. Hundreds of frigate birds — large dark seabirds with the longest wingspan, in proportion to their weight, of all birds — roost in the mangroves .
"It's a terrible, disgusting reddish-brown scum floating around my boat," Stebly said in a telephone interview. "It's gathering in the shallows where horseshoe crabs are breeding."
"Almost all the birds got the hell out of there; the only birds left on the island have nests," he said. "It's like a damn Twilight Zone scene."